Mostly Smaller Orders in Q3 – Dreamliner Deliveries Still Halted as 737 MAX China Ban Nearing End
by J. Kasper Oestergaard, European Correspondent, Forecast International.
Boeing and Airbus delivered 85 and 127 commercial jets in the third quarter of 2021, compared to 28 and 145 deliveries, respectively, in Q3 2020. Year-to-date as of September 30, Boeing and Airbus delivered 241 and 424 aircraft, compared to 98 and 341 in the first nine months of 2020. For the full year 2020, Boeing delivered 157 aircraft, compared to 380 and 806 in 2019 and 2018, respectively. In 2020, Airbus delivered 566 aircraft and won the deliveries crown for the second year in a row. Due to COVID-19, deliveries were down from 863 and 800 in 2019 and 2018, respectively. Airbus is expected to retain the deliveries crown for years to come due to the company’s comfortable backlog lead over its American rival. Prior to 2019, Boeing had out-delivered Airbus every year since 2012.
Following a more-than-challenging 2020 due to the COVID-19 pandemic, 2021 is on track to be a year of recovery for the two largest commercial plane makers. The past two years have particularly been challenging for Boeing, but things are now looking brighter. Orders and deliveries are on the rise, and the 737 MAX has been cleared to return to the skies in much of the world. However, China, the world’s second-largest market for commercial air traffic, is still prohibiting the plane from flying. In August, Boeing conducted a successful 737 MAX test flight for the Civil Aviation Administration of China (CAAC), and it is expected that the jet will be able to resume commercial service before the end of the year.
In Q3 2021, Boeing delivered 85 jets (up from 79 in Q2), including 66 737s (62 MAX / 4 NG), two 747-8s, 11 767s, and six 777s. Production of the 737 MAX was suspended from January 2020 until the end of May of that year, when Boeing announced it had commenced low-rate production of the aircraft. Boeing currently produces the 737 MAX at a monthly rate of 16 and continues to expect to gradually increase the rate to 31 per month by early 2022, with further increases as market demand allows. Meanwhile, Boeing has moved all 787 final assembly to its facilities in Charleston, South Carolina. No 787s were delivered in the third quarter after Boeing halted deliveries in May – for the second time in less than a year. The Federal Aviation Administration (FAA) is reviewing Boeing’s method for inspecting and evaluating the aircraft to ensure it meets federal safety regulations. The FAA is also looking into whether modifications are needed on in-service 787s; however, the regulator has also made it clear that the issue poses no immediate threat to flight safety. According to Boeing, the company is continuing to complete comprehensive inspections across the 787 production system and within the supply chain, while holding “detailed, transparent discussions with the FAA, suppliers and our customers.” With inspections and rework consuming significant production resources, the 787 production rate remains lower than the normal rate of five airplanes per month.
In Q3 2021, Airbus delivered 127 jets (down from 172 in Q2), including 13 A220s, 104 A320s (100 NEO / 4 CEO), four A330s, and six A350s. Prior to the pandemic, Airbus was targeting a 5 percent A320 rate increase to 63 jets per month from 2021, and was also discussing a further ramp-up with its supply chain that could have brought the production rate up to as high as 67 aircraft per month, or 804 per year, by 2023. This would have put the company within reach of 1,000 jet deliveries per year. These plans have now been shelved. In January 2021, Airbus released an updated production rate plan and has since increased A320 production from a rate of 40 per month to 43 in Q3 2021, and it expects to reach 45 in Q4. Airbus recently called on suppliers and asked them to prepare for a rate of 64 by Q2 2023. Airbus also mentioned a scenario with a rate of 70 by Q1 2024 and, longer term, the company is investigating opportunities for rates as high as 75 by 2025.
The A220, meanwhile, is being produced at a rate of five aircraft per month; the rate will be increased to six in early 2022. The A350 production rate currently averages five per month and will be increased to six by autumn 2022. A330 production remains at an average monthly rate of two per month, with no plans to raise it for the foreseeable future. With only three A380s in backlog as of September 30, 2021, the end of the A380 program draws near. The last aircraft is expected to be delivered to Emirates in May 2022.
Turning to the Q3 2021 orders race, Boeing had a good quarter and booked 22 orders for a total of 111 jets; however, the company also reported 52 cancellations, of which 49 were for the 737 MAX, resulting in 59 net new orders in total. The 111 gross orders included 75 737s (all MAX), one 767, 23 777s, and 12 787s. The largest order was Alaska Airlines’ purchase of 12 737 MAX, followed by two orders from undisclosed customers for 10 777Fs and 10 737 MAXs. On September 28, the U.S. Navy ordered five P-8A Poseidon maritime surveillance and anti-submarine aircraft for the German armed forces. The P-8A is based on the 737-800A, and the aircraft will be delivered to Germany from 2024. In 2020, Boeing accumulated a total of 184 gross orders and received 655 cancellations, for a total of -471 net new orders.
In Q3 2021, Airbus had a good quarter and booked seven new orders for a total of 105 jets, and reported 10 cancellations. Orders included 98 A320s (all NEO) and seven A330s. The largest order was placed by Jet2, a British low-cost leisure airline, which purchased 36 A321neos. Also in Q3, Delta Air Lines booked 30 A321neos, while LATAM, the largest air carrier in Latin America, ordered 21 A321neos and seven A320neos. Another significant booking was Condor Flugdienst’s order for seven A330-900s. The German charter airline selected the A330-900 to renew its long-haul fleet and will operate the aircraft on its international long-haul network to the Americas, Africa, the Caribbean and Asia. In 2020, Airbus accumulated 383 gross orders and received 115 cancellations, for a total of 268 net new orders – enough to win the orders crown for the second year in a row.
At the end of September, Airbus reported a backlog of 6,893 jets, of which 6,123, or 89 percent, were A220 and A320ceo/neo family narrowbodies. This is 832 aircraft below the company’s all-time backlog record of 7,725 aircraft set in January 2020. By the end of September 2021, Boeing’s backlog (total unfilled orders before ASC 606 adjustment) was 5,058 aircraft, of which 4,068, or 80 percent, were 737 NG/MAX narrowbody jets. Boeing’s all-time backlog high of 5,964 aircraft was set in August 2018. The number of Airbus aircraft to be built and delivered represents 8.0 years of shipments at the 2019 production level, or 12.2 years based on the 2020 total. In comparison, Boeing’s backlog would “only” last 6.3 years at the 2018 level (the most recent “normal” year for Boeing), 13.4 years based on 2019 production totals, and 32.2 years at the extremely low 2020 total, which the company will easily surpass in 2021. In 2021, Boeing’s book-to-bill ratio, calculated as net new orders divided by deliveries, is 1.25, ahead of Airbus’ book-to-bill ratio of 0.31. In 2020, Boeing’s book-to-bill ratio was negative, while Airbus reported a book-to-bill of 0.47.
Forecast International’s Platinum Forecast System is a breakthrough in forecasting technology that provides 15-year production forecasts. The author has used the Platinum Forecast System to retrieve the latest delivery forecasts and, for 2021, Forecast International’s analysts currently expect Boeing and Airbus to deliver 304 and 586 commercial jets, respectively.
When releasing its Q1 2021 earnings in April 2021, Airbus announced that it expects to deliver the same number of commercial aircraft as in 2020 (566 aircraft). Boeing has not provided any guidance for the quantity of aircraft it expects to deliver this year.
On October 27, Boeing will report Q3 2021 earnings and operating results, to be followed by Airbus’ report the day after.
Note: 777-300ER deliveries includes one 777-200LR.
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Based in Denmark, Joakim Kasper Oestergaard is Forecast International’s AeroWeb Webmaster and European Editor. In 2008, he came up with the idea for what would eventually evolve into AeroWeb. Mr. Oestergaard is an expert in aerospace & defense market intelligence, fuel efficiency in civil aviation, defense spending and defense programs. He has an affiliation with Terma Aerostructures A/S in Denmark – a leading manufacturer of composite and metal aerostructures for the F-35 Lightning II. Mr. Oestergaard has a Master’s Degree in Finance and International Business from the Aarhus School of Business – Aarhus University in Denmark.